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Mechanical Reasoning Guide

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Levers, rods and cranks pass a movement along and change it on the way. Mechanical aptitude tests ask which way it goes and how far. Can you tell?

The handle is pushed down in each. In which does X move down?

pushXApushXBpushXCpushXD

Twelve rules are all it takes. Read on, then try the test.

Where it appears

Questions about levers joined by rods, and about cranks and cams, belong to mechanical reasoning (or mechanical comprehension) tests, beside the gears, pulleys and springs. Each shows a picture and asks what happens next. You will meet them in:

Bennett Mechanical Comprehension TestThe classic test of mechanical understanding, used in hiring for technical and engineering roles. Levers, linkages and cranks are among its everyday-physics topics.
Differential Aptitude Tests (DAT)Its Mechanical Reasoning subtest, used in school and career guidance.
ASVABThe Mechanical Comprehension section of the US military's entrance test.
Technician and apprenticeship testsMechanical aptitude tests for maintenance, manufacturing and trade roles, and the mechanical sections of employers' aptitude batteries.

Those tests usually give a picture with no numbers to count and no time to spare. Here every picture carries its numbers, so each answer is exact, and the questions grow harder as you get better. It trains the habit those questions reward: follow the movement from the handle, part by part, and ask what each part does to its direction and to its distance.

Levers and rods: seven rules

A lever is a bar that turns about a fixed pivot (the triangle). A rod joins the end of one lever to the next and passes the movement on unchanged. A bell crank is two arms at a right angle on one pivot. The question is which way the end X moves, how far it moves, or how hard it pushes.

1Pivot between the ends: they move opposite ways

When the pivot is between a lever's two ends, one end goes down as the other goes up. When the pivot is at one side of both ends, they move the same way.

Do not guess from how the picture looks. Find the pivot first, then say which side of it each end is on.
pushXpivot between the ends: X moves uppushXpivot at one side: X moves down
The handle is pushed down in both: the pivot between the ends turns the movement round; the pivot at one side does not

2The end moves in proportion to its arm

An end twice as far from the pivot moves twice as far. Multiply the handle's movement by the out arm ÷ in arm.

distance = handle's movement × (out arm ÷ in arm)
The commonest slips: the ratio upside down, giving the handle's own distance, and giving an arm's length instead of the distance moved.
26down 5 cmX15 cmarm lengths in cmThe distance moved goes with the arm: the end's is 6 cm, thehandle's 2 cm5 × (6 ÷ 2) = 15 cm
The end's arm is 6 cm and the handle's 2 cm: 5 × (6 ÷ 2) = 15 cm

3Levers in a row: multiply

A rod hands the movement to the next lever, which multiplies it again. Work along the chain from the handle, one lever at a time, and keep each answer whole before the next.

Counting only the first lever is the slip, and so is turning the last lever's ratio upside down.
2436down 3 cmX12 cmarm lengths in cm↑ 6 cmLever 1: 3 × (4 ÷ 2) = 6 cmLever 2: 6 × (6 ÷ 3) = 12 cm
3 cm becomes 3 × (4 ÷ 2) = 6 cm, then 6 × (6 ÷ 3) = 12 cm

4Count the levers that turn the movement round

Each lever with its pivot between the ends turns the movement round; each lever with the pivot at a side does not. An odd number of turns-round sends X the opposite way to the handle, an even number sends it the same way: two turns-round cancel.

Do not follow the rods by eye. Count: one turn-round is the opposite way, two is the same way again.
pushXAX moves downpushXBX moves downpushXCX moves uppushXDX moves downA lever with its pivot between the ends turns the movement round;with the pivot at one side it does not
The handle is pushed down in each: only C has one turn-round, so only in C does X move up

5What a lever gains in distance it loses in force

The end that moves further pushes with less force. For force, multiply by the arms the other way up: in arm ÷ out arm. Work along a chain lever by lever.

force = handle's force × (in arm ÷ out arm)
The force unchanged is a slip, and so is using the distance ratio for the force: the two go opposite ways.
323212 NX27 Narm lengths in cm18 NLever 1: 12 N × (3 ÷ 2) = 18 NLever 2: 18 N × (3 ÷ 2) = 27 N
12 N becomes 12 × (3 ÷ 2) = 18 N, then 18 × (3 ÷ 2) = 27 N

6A bell crank turns a movement through a right angle

A rod on one arm moves up or down; the rod on the other arm then moves left or right (and the other way round). Turn the crank in your head the way the first rod pushes its arm, and watch where the other arm's end goes.

The two traps: the other way along the same line, and the first rod's own direction. A bell crank never gives a movement along the line of the first rod.
downIXmoves rightRod I is on the arm to the left and moves down, so the crankturns anticlockwiseThe arm pointing down then swings rightRod X moves right
Rod I moves down on the arm to the left, so the crank turns anticlockwise and the arm pointing down swings right

7A bell crank's distance is in proportion to its arms

The same rule as a lever: the distance the second rod moves is the first rod's movement times (its arm ÷ the first arm). Only the direction needs the turning.

The arm's own length given as the answer is the slip. The distance moved is a ratio of the arms times the first movement.
up 6 cmIX9 cm4 cm6 cmThe distance moved goes with the arm: the end's is 6 cm, thehandle's 4 cm6 × (6 ÷ 4) = 9 cm
The arms are 4 cm and 6 cm: 6 × (6 ÷ 4) = 9 cm

Cranks and cams: five rules

A wheel carries a crank pin, some distance from its centre. A rod joins the pin to a piston on a straight guide, so as the wheel turns the piston runs to and fro. A stroke is one way along the guide. The question is how long the stroke is, how many strokes, which of four pistons has the longest, or how far a cam lifts its follower.

8The stroke is twice the pin's distance from the centre

The pin swings from one side of the centre to the other, so the piston travels twice the pin's distance between its two furthest places. Turn it round to find the pin: it is half the stroke from the centre.

stroke = 2 × the pin's distance
The pin's distance alone is the slip (it is half the stroke), and so is the wheel's diameter or the rod's length: neither changes the stroke.
wheel radius 11 cmpin 5 cmrod 27 cm10 cmThe stroke is twice the pin's distance from the centre: 2 × 5 =10 cmThe wheel and the rod do not change it
The pin is 5 cm from the centre, so the stroke is 2 × 5 = 10 cm, whatever the wheel or the rod

9A turn of the wheel is two strokes

In one turn the piston goes out and comes back: two strokes. For so many turns a second over so many seconds, multiply all three.

One stroke to a turn is the slip, and so is four. Out and back is two.
the wheel turns 3 times6 strokesA stroke is one way along the guide: two strokes a turn2 × 3 = 6
The wheel turns 3 times: 2 × 3 = 6 strokes

10The longest stroke is the largest pin distance

For four pistons, work out each stroke from its pin. Do not judge by the picture: the wheels and the rods differ in size, but only the pin counts.

Two traps: the biggest wheel and the longest rod. In the test neither is ever the answer.
radii, pin distances and rods in cm; rods not to scalewheel 10pin 5rod 26stroke 10 cmAwheel 6pin 3rod 18stroke 6 cmBwheel 6pin 2rod 30stroke 4 cmCwheel 9pin 7rod 24stroke 14 cmDOnly the pin's distance from the centre sets the stroke: 2 × the pin's distance
Strokes 10, 6, 4 and 14 cm: D is longest, though A has the biggest wheel and C the longest rod

11A cam lifts its follower by the longest radius less the shortest

The follower rests on the cam's edge, so it is lowest on the shortest radius and highest on the longest. How far it rises is the difference.

rise = longest radius − shortest radius
The longest radius alone is the slip, and so is the two added.
longest 8 cmshortest 3 cm5 cmnot to scaleThe follower is lowest on the shortest radius and highest on thelongest8 − 3 = 5 cm
The longest radius is 8 cm and the shortest 3 cm: 8 − 3 = 5 cm

12A crank that drives a lever: stroke, then ratio

A rod joins the pin to the end of a lever. That end moves the crank's stroke, 2 × the pin's distance, and the other end moves in proportion to its arm (rule 2).

Forgetting the doubling for the stroke is the slip, and so is stopping at the stroke without the lever's ratio.
pin 3 cmwheel radius 8 cm412X18 cmnot to scale; the pin is drawn at its highestThe pin moves the end of the lever 6 cm, from lowest to highest:2 × 3The other arm is 3 times as long: 6 × (12 ÷ 4) = 18 cm
The pin is 3 cm out: 2 × 3 = 6 cm at the lever's end, then 6 × (12 ÷ 4) = 18 cm

Two questions, solved

1A question about levers and rods

The handle moves up 8 cm. How far does the end X move?

462342up 8 cmX?arm lengths in cm
The question

Try it first, then open the answer.

Show the answer: 9 cm
  1. Each lever multiplies the movement by (its out arm ÷ its in arm); a rod passes it on.
  2. Lever 1: 8 × (6 ÷ 4) = 12 cm.
  3. Lever 2: 12 × (3 ÷ 2) = 18 cm.
  4. Lever 3: 18 × (2 ÷ 4) = 9 cm.
  5. So X moves 9 cm.

The other options, and the slip each one is:

8 cm As far as the handle: a lever with unequal arms changes the distance12 cm Only the first lever counted18 cm Only the first two levers counted
462342up 8 cmX9 cmarm lengths in cm↓ 12 cm↓ 18 cmLever 1: 8 × (6 ÷ 4) = 12 cmLever 2: 12 × (3 ÷ 2) = 18 cmLever 3: 18 × (2 ÷ 4) = 9 cm
The working, on the picture

2A question about a crank

How far does the end X of the lever move, from its lowest to its highest?

pin 4 cmwheel radius 9 cm69X? cmnot to scale; the pin is drawn at its highest
The question

Try it first, then open the answer.

Show the answer: 12 cm
  1. The crank moves the lever's end 2 × 4 = 8 cm, from lowest to highest.
  2. The other end moves 9 ÷ 6 times as far: 8 cm × (9 ÷ 6) = 12 cm.

The other options, and the slip each one is:

6 cm The pin's distance without doubling it for the stroke24 cm Not what the linkage gives36 cm Not what the linkage gives
pin 4 cmwheel radius 9 cm69X12 cmnot to scale; the pin is drawn at its highestThe pin moves the end of the lever 8 cm, from lowest to highest:2 × 4The other arm is 3/2 times as long: 8 × (9 ÷ 6) = 12 cm
The working, on the picture

How the practice test runs

Try the Linkages test

Free and adaptive, no account needed. Start with a bell crank and a piston and climb to chains of levers, cams, and cranks that drive levers.

Start the Linkages test